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my spondon blade

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Exile
rapid777
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Ernie Cooley
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cabbie
fastbikefinder
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Post by radiobloke Sun 13 Sep 2009, 20:02

thats the plan

and MDM wants to do a feature on it. He's seen the pics so far and knows Ed and Yan are helping...so I'll be a full blown media darling this time next year!! Laughing
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Post by griz Sun 13 Sep 2009, 23:01

radiobloke wrote:thats the plan

and MDM wants to do a feature on it. He's seen the pics so far and knows Ed and Yan are helping...so I'll be a full blown media darling this time next year!! Laughing

Laughing That'll be great mate, I bet you can't wait to have it finished! bounce
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Post by radiobloke Sun 11 Oct 2009, 22:21

a little progress...so a coupla pics cos I'm sat here bored.

after playing around with rads & oil coolers...I grabbed myself a GSXR1000 K6 rad and cooler mount. the rad is bigger than the blade one I was using before, so cooling issues should be less of a problem. just e-blagged an oil cooler for the bottom of the rad so mounting should be a breeze with the gsxr cooler mount i also eblagged.

the rad was a bit shite...so a bit of a rub down and 5 minutes being blasted with a rattlecan..and t looks ok. and i like the shape of it compared to the blade one, or the R1 rad I also have

took a bit of thought mounting the rad, but got it sorted after a brainwave whilst half asleep on sat morning!

last week i was messing with seat foam...but lost the will to live with it so left it till later. the pics show the first efforts with a stanley knife....not good!!!

once the oil cooler is here I reckon I'll be able to get it running!

just have to pipe up the resevoir that I'm stuffing behind the engine and work out which pipe goes where, including a pipe from deep in the front of the carbs/airbox...forgot where it was plumbed into...I'll work it out...somehow

anyhoo...

here's some pics

my spondon blade - Page 9 P0310010
my spondon blade - Page 9 P0310011
my spondon blade - Page 9 P1010011
my spondon blade - Page 9 P1010010
radiobloke
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Post by fastbikefinder Sun 11 Oct 2009, 23:24

Looks tasty!
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Post by alsieboy Mon 12 Oct 2009, 09:03

wow this has moved on a bit since I last looked...looking good
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Post by griz Mon 12 Oct 2009, 11:28

Lookin good mate!

That rad should keep thing cool!

The seat with the new foam in place may not look to bad once it's covered thumbup
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Post by Kaiser Mon 12 Oct 2009, 11:40

Nice job my spondon blade - Page 9 827250
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Post by radiobloke Mon 12 Oct 2009, 12:23

griz wrote:

The seat with the new foam in place may not look to bad once it's covered my spondon blade - Page 9 964788

gonna redo it...that was a 30min hack job with a blunt stanley knife!!

can do this loads of times as i got a massive bit of foam off the market for £2 my spondon blade - Page 9 899780
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Post by fastbikefinder Sat 30 Jan 2010, 22:40

Any progress to report RB?
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Post by Fringe Sun 31 Jan 2010, 11:23

radiobloke wrote:
griz wrote:

The seat with the new foam in place may not look to bad once it's covered my spondon blade - Page 9 964788

gonna redo it...that was a 30min hack job with a blunt stanley knife!!

can do this loads of times as i got a massive bit of foam off the market for £2 my spondon blade - Page 9 899780

For a good (un-hacked) edge to the foam, try a Leccy Carving Knife! ya dont get the jaggedy edge.my spondon blade - Page 9 Icon_smile
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Post by radiobloke Sun 31 Jan 2010, 20:36

fastbikefinder wrote:Any progress to report RB?

actually yes,...

bit of an update cos its shite telly.

got the rad and oil cooler sorted and oil is in the engine...and the rad/cooling system is full and not leaking

my spondon blade - Page 9 Abcd0010

sorted some hose issues and the wiring...well,....some of it!
Battery charged and on the bike ( alarm works so I've done something right)

undertary fitted...

my spondon blade - Page 9 Abcd0011


so I went for it,.....pressed the start button....
and guess what!!!!!













feck all happened!

not sure if its the alarm, my wiring, or both....but she doesn't even make a noise. the big bird still sleeps.

So I'm giving up and gonna take it to see someone i know who can sort it..
kinda pisses me off that I can't do it all myself, but at least this way it won't catch fire ( like the blade did!)

I've also got a set of these from germany. I thought they'd come with a fitting kit, but they don't, so I've gotta work out how to fit em, or find someone good with fibreglass to fit em permanently to the tank.

my spondon blade - Page 9 Rahmenblenden%20xx..

thought she's be running this weekend.....fuggin thing!
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Post by fastbikefinder Mon 01 Feb 2010, 03:49

Some progress then mate!

Looking good, hopefully she'll be breathing again soon.
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Post by wild bill Mon 01 Feb 2010, 11:23

radiobloke wrote:thought she's be running this weekend.....fuggin thing!
No big deal RB, at least you can see the light at the end of the tunnel now and this fookin weathers shyte plus the roads are still laden with salt & potholes tongueout

Good things come to those who wait...and gawd knows we've waited winterbrr
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Post by radiobloke Mon 01 Feb 2010, 16:50

cheeky fecker!!!my spondon blade - Page 9 316600
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Post by Fringe Thu 04 Feb 2010, 22:30

some interesting parts on that Gemo-fighters ebay site RBmy spondon blade - Page 9 826166
As soon as I get some wages from my new job...............my spondon blade - Page 9 899780
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Post by radiobloke Thu 04 Feb 2010, 22:33

yeah, bloody expensive tho!

think I've nailed the problem...

i'm draining the alarm after it has 'spiked' ( apparently!)

I wanna take the alarm off. but thats a whole different job!

and I just scored a bird seat off ebay after 4 months of waiting for a cheap one....happy days !
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Post by radiobloke Sun 14 Feb 2010, 21:36

fook me.......it runs!

didn't rev it too hard cos I wanted to check for leaks, also wanted to get the oil round the engine

seat is still work in process, i just put the seat cover over it to keep the foam dry

YouTube - Big Bird Streetfighter takes its first breath!
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Post by wild bill Sun 14 Feb 2010, 21:58

Excellent RB, sounded nice and tight on the video, bet your clucking to take it for a quick blat eyebrow also looks like your well on par for finishing before summer...nice one.
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Post by radiobloke Sun 14 Feb 2010, 22:03

will be on it at the TT mate....

carbs need sorting to suit the pipe. was spitting flames.

I'll have a look round for leaks n stuff then really get it warm and open her up next week!
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Post by radiobloke Sun 14 Feb 2010, 22:35

some more random pics cos I'm a pic whore...

some of the seat, and side infils from Germany and the gsxr1000 radiator fitted to the X11 oil cooler. The oil cooler lines are a bit too long but I have no idea if they can be shortened
my spondon blade - Page 9 Abcd0018
my spondon blade - Page 9 Abcd0015
my spondon blade - Page 9 Abcd0016
my spondon blade - Page 9 Abcd0014
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Post by radiobloke Sun 21 Feb 2010, 21:18

ok....this weekend's activity
sat looking at the 2 seat bases....a TDM850 and a blackbird seat.
nothing is simple is it...they were never going to be a simple cut n shut!
the 2 seats ( after being cut down) were taped to the bike where they should sit. theres about an inch between them.
I need the sides of the TDM seat so that the seat foam follows the TDM unit. Also the TDM seat has rubber legs so it'll sit on the subframe nicely.
I need the Blackbird front section to mould to the tank.
I've been putting this off for a while but for some reason I went in the garage and cracked on with it.
so,....trust soldering iron in hand, I was working on the thought process that the 2 seat units were made from the same plastic, and would be compatable with each other if melted. I tested a small section...then another strip, discovered that i could fill with slivers of plastic like a welding rod does....then I started transplanting bits of plastic to fill the gaps and make the whole thing a single sturdy unit...then a few hours later I had a finished seat unit and lungs full of (probably) deadly platic gases...I've just come out the garage having 'plastic welded' the underside to make sure its strong
in the best traditions of this thread....the pictures tell the story
I've just gotta sort the foam and cover it now.
another job sorted ( nearly)

my spondon blade - Page 9 P2002110
my spondon blade - Page 9 P2002111
my spondon blade - Page 9 P2002112
my spondon blade - Page 9 P2002113
my spondon blade - Page 9 P2002114
my spondon blade - Page 9 P2002115
my spondon blade - Page 9 P2002116
my spondon blade - Page 9 P2002117
my spondon blade - Page 9 P2002118
my spondon blade - Page 9 P2102110
my spondon blade - Page 9 P2102111
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Post by griz Sun 21 Feb 2010, 22:09

Nice work mate! How the spondon coming along?
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Post by radiobloke Sun 21 Feb 2010, 22:19

on the shelf at the mo....Bird will be at the TT.

Spony starts again after that.
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Post by wild bill Sun 21 Feb 2010, 22:26

Very nice job RB thumbup
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Post by Kaiser Mon 22 Feb 2010, 10:38

Nice bud thumbup
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Post by griz Mon 22 Feb 2010, 10:45

radiobloke wrote:on the shelf at the mo....Bird will be at the TT.

Spony starts again after that.

Fair enough mate, any other major plans for big bird?
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Post by radiobloke Mon 22 Feb 2010, 20:37

finish it....ride to the TT....thats about it
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Post by griz Mon 22 Feb 2010, 21:21

radiobloke wrote:finish it....ride to the TT....thats about it

my spondon blade - Page 9 396226 & who can blame you! my spondon blade - Page 9 396226 my spondon blade - Page 9 396226
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Post by radiobloke Sat 13 Mar 2010, 22:22

So, it was sunny today so I took the bird out to see that yellow thing.
seems it was too bright for my phone's camera!...pics are a bit bleached out.

bit of a frustrating day.

Started her up again to see if it'd run better when warm. ( and to hear it again!) but realised that it was only running on 3. Thats why it was so rough, thought it sounded like the crank was gonna snap!

so, mashed my hands getting the plug out. drove accross to Mansfield. First shop was closed, but managed to get a plug from the second shop. Friggin £10.25!!!! seems my Mistral tuned engine is running some fancy titanium plugs. they aint standard blackbird anyway!

Got back, mashed up my hands putting the plug in...still runs on 3. looked at the coil diagram...swaped 2 and 3 over (manual says different way round to the parts diagram) still runs on 3 and its the same pot that aint lighting up. puzzled.

so, left that for a while and set about modding the front mudguard. I say modding, I mean attacking it with an angle grinder and cutting disc.
yep,...its a little shorter than standard! still got to be trimmed back and shaped, but its a start! (you can see where its gonna get trimmed to in one of the pics.

The seat has gone off to 'Gypsy' the seat guy....its gonna be sweet! I was gonna do it but would have looked like a bag of potatoes wrapped in duct tape....so I took it to a proffessional.

I also need to work out how those side panels should fit....but we've had that conversation already! It'll come to me...got a couple of ideas up in my head somewhere

as ever,...picture galore....
keeps me amused!

my spondon blade - Page 9 P1303116
my spondon blade - Page 9 P1303114
my spondon blade - Page 9 P1303113
my spondon blade - Page 9 P1303115
my spondon blade - Page 9 P1303119
my spondon blade - Page 9 P1303111
my spondon blade - Page 9 P1303121
my spondon blade - Page 9 P1303112
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Post by griz Sat 13 Mar 2010, 22:49

Lookin good mate, I love the size of the tank in comparison to the seat area! drool

That sure is gonna be one small mudguard! Laughing

Sorry to hear about the engine problems & hope you get it sorted some time soon, was the replacement plug a platinum one? there mega money!
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