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3rd rebuild :)

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danidge
Prunty
alsieboy
masterblader
stephen918
kevb
lloydiecbr
clive1286
Chimpy
scotty80
wes
lambchops
cabbie
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Post by cabbie Sat 10 Nov 2012, 15:43

lambchops wrote:What's required to fit the oz aprillia front wheel, have you used aprillia disks or do the cbr ones fit? Did you have to change internal collars and bearings also? Also do you know the weight of the front wheel before disks/ tyres? Sorry lots of questions Smile

In 929 front end it almost drops straight in, you need new spacer to centre the wheel, thats about it, I used Mille disc's with 1mm washers between wheel and disc's to line them up with the calipers, they are super light.





So, progress, ground down and shaped the frame tops, started fitting the shock mount bar, will need to replace 320mm blade shock with a 290mm Aprillia item, off to ebay I go

3rd rebuild :) - Page 2 IMG_0846
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Post by Big Al Sat 10 Nov 2012, 17:49

Cabbie...? Did you ever do a write up on the tailpiece on your second project? Did you fabricate it from scratch and what about the subframe, looks like your using alloy plates or something...

keep up the good work BTW Smile
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Post by cabbie Sat 10 Nov 2012, 18:33

Big Al wrote:Cabbie...? Did you ever do a write up on the tailpiece on your second project? Did you fabricate it from scratch and what about the subframe, looks like your using alloy plates or something...

keep up the good work BTW Smile



Go look at chimpy's build, exactly the same set up
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Post by Chimpy Sat 10 Nov 2012, 18:35

Al it's featured in this months Streetfighter mag. Was made from scratch with 1/4" ply sections tacked and taped and then the alloy sections were fitted over to weld into place. Same with tank
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Post by Chimpy Sat 10 Nov 2012, 18:36

ah soz when he said the second project I thought he meant the Boxer!!
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Post by Mick858 Sun 11 Nov 2012, 03:53

Big Al wrote:Cabbie...? Did you ever do a write up on the tailpiece on your second project? Smile

Al, try this if you have an hour or two to spare.

http://www.customfighters.com/forums/showthread.php?t=16750
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Post by Big Al Sun 11 Nov 2012, 09:49

Go look at chimpy's build, exactly the same set up

Will do cheers




ah soz when he said the second project I thought he meant the Boxer!!

Thanks anyway...3rd rebuild :) - Page 2 363590

Al, try this if you have an hour or two to spare.


Certainly will Mick, cheers...
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Post by cabbie Sun 11 Nov 2012, 16:06

Made a start on the subframe

3rd rebuild :) - Page 2 IMG_0852
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Post by lambchops Sun 11 Nov 2012, 20:00

thanks for the wheel fitting tips Cabbie, those shaped frame sizes look amazing!
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Post by cabbie Wed 14 Nov 2012, 20:24

Made a small hugger for the Mille swinger, just needs welding on

3rd rebuild :) - Page 2 IMG_0854

Started shock mount set up, these parts will be 25mm thick CNC'd items

3rd rebuild :) - Page 2 IMG_0855
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Post by Chimpy Thu 15 Nov 2012, 22:17

3rd rebuild :) - Page 2 60599 nice work!!
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Post by cabbie Thu 15 Nov 2012, 22:29

Chimpy wrote:3rd rebuild :) - Page 2 60599 nice work!!

Will be once all the parts come back from CNC dude 3rd rebuild :) - Page 2 18990
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Post by cabbie Fri 16 Nov 2012, 16:46

Another busy day in the cave.

Hydraulic clutch redone

3rd rebuild :) - Page 2 IMG_0858

Subframe finished

3rd rebuild :) - Page 2 IMG_0860

Hugger welded on and blended in

3rd rebuild :) - Page 2 IMG_0859

Battery box made and fitted (didn't have the rubber strap yet)

3rd rebuild :) - Page 2 IMG_0861

3rd rebuild :) - Page 2 IMG_0862
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Post by clive1286 Fri 16 Nov 2012, 17:26

Looking good mate, intrigued as to what the new tail is going to look like.

you have pm mate
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Post by lambchops Fri 16 Nov 2012, 21:40

looks amazing Cabbie, love the rear hugger, you have skills!!
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Post by w00dzy Sat 17 Nov 2012, 18:25

Looking good.. will be keeping an eye on this .
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Post by cabbie Mon 19 Nov 2012, 18:21

Made a start on the seat unit pattern

3rd rebuild :) - Page 2 IMG_0863

3rd rebuild :) - Page 2 IMG_0864
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Post by Chimpy Mon 19 Nov 2012, 19:05

whehey, progress! Smile
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Post by cabbie Tue 20 Nov 2012, 20:11

Got the shock mount parts from Mr. CNC dude



3rd rebuild :) - Page 2 IMG_0865



Test fit ready for welder

3rd rebuild :) - Page 2 IMG_0866

3rd rebuild :) - Page 2 IMG_0867
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Post by scotty80 Tue 20 Nov 2012, 20:23

Looking good bud 3rd rebuild :) - Page 2 964788
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Post by wes Tue 20 Nov 2012, 21:13

Does look very good 3rd rebuild :) - Page 2 446511
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Post by lambchops Wed 21 Nov 2012, 10:17

oh yes very nice Smile for the CNC work I guess you give him your templates and he makes them up, you dont design them in the software?
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Post by kevb Wed 21 Nov 2012, 18:01

Looking good Cabbie ! Top man ! 3rd rebuild :) - Page 2 826166 3rd rebuild :) - Page 2 60599 3rd rebuild :) - Page 2 964788
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Post by cabbie Wed 21 Nov 2012, 19:00

More work on the seat pattern, tapped up to check style and shape is as wanted.



3rd rebuild :) - Page 2 IMG_0869

3rd rebuild :) - Page 2 IMG_0868
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Post by cabbie Thu 22 Nov 2012, 20:57

Seat taking shape

3rd rebuild :) - Page 2 IMG_0870

3rd rebuild :) - Page 2 IMG_0871
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Post by Chimpy Thu 22 Nov 2012, 23:29

subframe looks out of line. kill me
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Post by Chimpy Thu 22 Nov 2012, 23:32

soz. second pic not good angle, but still...
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Post by lambchops Fri 23 Nov 2012, 10:03

looks great. Not 100% sure I like the angled look over the smooth rounded GP end on there before. Always hard to tell from pics though and of course its not finished yet so hard to tell Smile
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Post by Chimpy Fri 23 Nov 2012, 12:49

(I WAS only taking the piss by the way 3rd rebuild :) - Page 2 950996)
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Post by cabbie Sun 25 Nov 2012, 16:13

More progress on the seat pattern

3rd rebuild :) - Page 2 IMG_0872

3rd rebuild :) - Page 2 IMG_0873

3rd rebuild :) - Page 2 IMG_0874
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